Special Wire Formed Spring
We specialize in the precision manufacturing of wire formed products, metal bent components, and custom-shaped springs tailored to meet the unique requirements of various industries. With advanced CNC equipment and years of engineering expertise, we are capable of producing complex 2D and 3D wire forms, tight-tolerance bent parts, and specialty springs in a wide range of materials and finishes.
Our products are widely used in automotive, electronics, appliances, medical devices, and industrial machinery, ensuring reliability, durability, and performance in every application.
Whether you require small-batch prototypes or high-volume production, we deliver customized solutions with consistent quality and fast turnaround times.
Special Wire Formed Spring
1. Design Collaboration with Client:
Based on product requirements and customer specifications, we conduct a detailed design phase to determine the spring’s shape, dimensions, materials, and functional characteristics.
2. Material Selection:
Suitable spring materials are selected, typically stainless steel or high-carbon spring steel, to ensure performance and durability.
3. CNC Bending and Forming:
Automated CNC wire forming machines are used to precisely bend the spring material into the required shape according to the design drawing.
4. Secondary Processing (if needed):
Bent components may undergo secondary processing to enhance structural integrity and ensure the spring meets functional requirements.
5. Surface Treatment:
To meet corrosion resistance requirements, surface finishes such as electroplating, zinc plating, nickel plating, or black oxide treatment are applied, improving corrosion resistance, wear resistance, and appearance.
6. Quality Inspection:
Finished springs are inspected to ensure they meet dimensional tolerances and design specifications as per customer drawings.
Why Custom Bent Springs Are Unique
Due to their complex geometries, the design of custom bent springs requires specialized knowledge and experience. The manufacturing process involves high technical requirements, precision equipment, and skilled craftsmanship. As a result, the production cost is relatively higher compared to conventional springs.
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